Beyond Silicon: Why MoS₂ Matters in AI Hardware

Rethinking Semiconductor Materials: Silicon has been the workhorse of the semiconductor industry for over half a century, but as we push into the nanoscale era, new materials are gaining attention. One of the most promising is Molybdenum Disulfide (MoS₂), a two-dimensional (2D) material. Unlike silicon, which is a bulk 3D crystal, MoS₂ can form stable crystalline sheets just a single atom thick (with a molybdenum layer sandwiched between sulfur atoms). These monolayer sheets have remarkable electronic properties that make them very attractive for next-gen transistors. For AI hardware, which demands extreme performance and efficiency, MoS₂ offers several key advantages over traditional silicon.

Atomic Thinness = Better Scaling: MoS₂’s defining feature is that it’s atomically thin – roughly 0.7 nm per layer​. Why is this important? In modern transistors, controlling the channel (where current flows) is critical, and thinner channels allow better electrostatic control. A monolayer MoS₂ transistor can be turned on and off more sharply, with much less leakage current, than a thicker silicon channel. This means we can potentially make transistors much smaller (in length) without the usual short-channel effects that plague silicon. Essentially, MoS₂ can scale beyond silicon’s limits, enabling continued transistor miniaturization which is crucial for packing more computation in a given area. Its ultra-thin body also means it’s naturally immune to some silicon issues like random doping fluctuations – MoS₂ doesn’t need doping in the traditional sense, simplifying transistor fabrication at tiny scales.

High Performance Potential: Despite being so thin, MoS₂ transistors have shown they can carry high currents and switch at high speeds. Engineers at CDimension have demonstrated MoS₂ devices operating in the GHz range, and with breakdown voltages exceeding 400 V for power applications​. The material has an intrinsic bandgap (~2.4 eV in monolayer form) that is larger than silicon’s ~1.1 eV, which is beneficial for low off-state leakage (transistors truly turn off when they’re supposed to). In terms of electron mobility (how quickly charge carriers move), MoS₂ can achieve decent values (more than 120 cm²/Vs and improving with fabrication techniques). While silicon still slightly leads in mobility at room temperature in its bulk form, MoS₂’s mobility is more than sufficient for high-performance logic, especially given the other advantages. Additionally, MoS₂ and other 2D materials have shown the ability to withstand high electric fields – making them robust even as we aggressively scale down device dimensions.

3D Integration Friendly: One of the biggest advantages of MoS₂ for our purposes is that it’s compatible with back-end-of-line (BEOL) processing. That is, we can growMoS₂ layers directly onto wafers at relatively low temperatures (~250 °C)​, which will not melt or damage the underlying silicon circuits. This is huge for 3D integration. You could never grow a silicon layer on top of another silicon chip without extremely high temperatures (over 600 °C) which would destroy the chip. At CDimension, however, MoS2 can be synthesis after the silicon chip is made, acting as a “Layer 2” for transistors This means we can take a finished silicon wafer and add an MoS₂-based circuitry layer right on top of it – effectively creating a monolithic 3D IC. The ability to integrate beyond-silicon materials on silicon opens the door to complex heterogeneous chips that marry the best of both worlds (silicon’s mature platform + the new material’s capabilities).

Energy Efficiency for AI: AI workloads, especially in inference, consume vast amounts of energy. Any material that can improve energy efficiency is valuable. MoS₂ transistors can operate with 1000x lower leakage and much lower supply voltages (thanks to their excellent gate control), translating to lower power consumption. Furthermore, MoS₂ can be used to build ultra-dense memory and analog devices that complement logic. For example, an MoS₂-based memory bitcell footprint could be made far smaller than a silicon DRAM cell due to stacking, allowing more memory on-chip (and thus less energy spent accessing off-chip memory). In our high-bandwidth memory solution, MoS₂-based memory layers can achieve up to 1000× lower power per bit​– a staggering improvement that directly impacts AI system efficiency. Another aspect is temperature: MoS₂’s performance doesn’t degrade as quickly at high temperature as silicon’s does (for certain device architectures), and it generates much less heat for the same operation​. This means cooler chips or the ability to push performance higher within the same thermal envelope.

Industry Validation: It’s worth noting that the industry heavyweights are also looking “beyond silicon.” For instance, our Intel friends have been actively working on 2D materials like MoS₂ for future transistors​, seeing them as candidates for extending Moore’s Law. Academic and industrial research in the past few years has yielded breakthroughs like high-quality wafer-scale MoS₂ growth and integration of MoS₂ transistors with silicon CMOS. All this momentum gives confidence that MoS₂ is not just a lab curiosity; it’s a practical material for the next era of electronics. CDimension’s approach capitalizes on this by being one of the first to productize MoS₂ in an AI chip context. We use MoS₂ where it makes sense – for adding layers of computing and memory – while still interfacing with conventional silicon circuits.

In summary, MoS₂ matters for AI hardware because it unlocks capabilities that silicon alone cannot provide. It allows us to build smarter chips: chips that are denser, more energy-efficient, and 3D-integrated. As AI models grow and demand more from hardware, materials like MoS₂ ensure we can keep up without an insane increase in power or cost. They represent a new toolkit for engineers. At CDimension, by integrating MoS₂ into our designs, we are essentially future-proofing AI hardware – ensuring that as silicon reaches its limit, our chips continue to deliver exponential improvements. MoS₂ and its 2D cousins could very well be to the next 50 years what silicon was to the last 50.

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